Safe on the road: Why electronics need special protection
Reliable and precise dispensing technology protects electronic components and makes smart cars safer. This is because components in eMobility vehicles are exposed to extreme conditions – from severe temperature fluctuations to moisture and vibrations. Without reliable protection these systems can be vulnerable to failures that not only affect performance but also compromise safety.
Let us safeguard your electronics against these challenges – contact our dispensing technology experts!
Extreme conditions for EV electronics
- Heat and overheating shorten the life of components in the eMobility sector
- Moisture leads to corrosion and short circuits, which jeopardize the electronics in electric vehicles
- Vibrations and shocks can damage electronic components
- Dust and dirt can accumulate and cause overheating and short circuits
- Chemical factors encourage corrosion and material degradation
The right dispensing technology offers solutions that specifically address these problems in eMobility. Only with the right combination of material handling, material preparation and dispensing can the highest quality and maximum performance be achieved.
Don’t compromise on safety – get in touch with our experts now.
Dispensing technology for EV electronics
Precise application of heat-conducting materials ensures efficient heat dissipation, prevents overheating and extends the life of the electronics. At the same time, specialized potting and sealing technologies protect the components from harmful environmental influences such as dust, moisture and mechanical stress. These protective measures ensure that the electronics function reliably and consistently even under extreme conditions, making driving safer.
Heat and heat dissipation
Effective heat dissipation in electric vehicles is a critical factor for the longevity and reliability of electronic components. Heat-conducting materials such as gap fillers are widely used in power electronics, in electric drive components and, of course, in battery modules and battery packs.
High-precision dispensing technology especially for heat conducting materials enables heat to be efficiently dissipated from sensitive components. As the name implies, gap fillers fill the gaps between the components and the heat sink or enclosure, optimizing heat transfer and preventing overheating. Precise dispensing ensures that the heat-conducting materials are applied evenly and that no thermal bridges are created that could affect the performance of the electronics.
Extend the lifespan of your electronic components: Learn more about efficient thermal management for electric vehicles, and talk to our dispensing technology experts.
Gap fillers & dispensing technology
Dispensing of these mostly two-component, abrasive and highly viscous materials calls for technology specifically adapted for the purpose. The key here is to have optimized pumps for material handling, adaptable mixing technology and a high-performance dispensing system that can handle abrasive materials. Our blog contains more information on gap fillers and efficient thermal management.
Dispensing technology for optimum potting
Potting involves completely embedding components in a protective layer of low-viscosity compounds made of PU, epoxy or silicone Complex component geometries usually require vacuum potting to ensure there are no bubbles. Other factors such as viscosity, temperature and filler loading are important if high-quality potting results are to be achieved. Systems with robust feed pumps and sophisticated pressure and vacuum controls will ensure the necessary reliability.
Applying seals
Sealing (encapsulation) is all about ensuring electrical contact points and solder connections are all fully covered. The different viscosities of the materials used call for a coordinated processing and feeding system that can be specifically adapted to those viscosities.
The experts for automated electronics dispensing
Protect your electronics with Scheugenpflug’s dispensing technology – for safe, relaxed journeys today and tomorrow. Our dispensing solutions give you the reliability you need for your eMobility electronics. Dispensing systems and material preparation and feeding systems from Scheugenpflug deliver
- supreme quality
- high performance
- and maximum precision.
