Superior processing technology for easy integration
The Scheugenpflug ProcessModule allows systems integrators and automation providers to leverage the benefits of the strictest processing technology standards in their production lines or cells. The system can be quickly and safely integrated into new or existing production lines or cells as easy as “plug-and-produce”. This ensures that all parameters and processes related to adhesive bonding and potting are accurately matched to each other, independently of the rest of the machine. The Scheugenpflug ProcessModule offers the optimal solution for a wide range of process requirements.
Thanks to powerful axis and motor technology, the ProcessModule offers high traversing speeds and thus short cycle times in matrix, bead and filling applications. It was developed for maximum economy and optimized for simple and flexible integration. This is made possible by the large traversing range, which enables the dispensing of adhesives and sealants as well as potting media on several parts in a single operation. Further characteristics are the high flexibility with regard to process and part parameters and the simple use of conveyor belts.
Your Advantages
- Fast integration through plug-and-produce
- Optimal usage of space
- Time and cost efficiency thanks to optimally matched components and interfaces
Quick overview
++ = very good + = good (+) = limited − = not recommended
Integrable dispensing technology for automation experts
Not only do you benefit from our experience in adhesive bonding, dispensing and potting with our new, optimized module, but you can also speed up the design of your production lines and minimize integration and project efforts.
Highlights
UViS 5 Control Unit
Easily handle various dispensing programs
Customizable overview of system and process parameters
Extensive permission management
Dispenser
Perfectly matched dispensing relevant parameters
Choice between Dos P and Dos GP dispensers
Axis system / mounting plate
High performance portal axis system with 3 axes
Max. Travel speeds: X/Y: 500 mm/s | Z: 160 mm/s
Module sizes up to 1600 x 1300 mm available
Pneumatic maintenance unit
For adjustment and monitoring of the compressed air supply to the system
Switch cabinet with control unit
Complete wiring of the control cabinet with operating panel and axis system ex works
Customer interfaces available
Process monitoring
Wide range of control tools available for monitoring and securing the dispensing process
Examples: Needle measurement, scales
Key features
- Defined interfaces for effective integration
- Choose between the Dos P and Dos GP dispensers
- Comprehensive process control and quality assurance options
- Flexible integration of control cabinet with operator control panel
- Intuitive operation with visualization UViS 5
INTEGRATED QUALITY ASSURANCE
Needle measurement & weighing unit modules: Thanks to its modular design, the ProcessModule can be quickly and easily extended with high-precision sensor technology. Continuous monitoring ensures precise dispensing results.
Needle measurement, based on TCP measurement technology (Tool Center Point), ensures automatic (re-)calibration of the dispensing needle tip. With the aid of two light barriers and zero-point correction, the module guarantees maximum positional accuracy in three dimensions (X, Y and Z axes). Combined with weight control, which checks the specified potting quantities and thus ensures early error detection in the dispensing system, this is an efficient tool for process monitoring.
Comprehensive real-time bead inspection: Our in-line RTVision image processing systems monitor and check bead application at the same time as adhesive and sealant are being applied.
Your benefits:
- Greater productivity for your plant
- Simplified and reliable processes thanks to automation
- Lower error rate leading to savings in material and costs
Video: Accurate dispensing needle measurement
This shows you how needle measurement works: The axis system guides the needle tip to two light barriers. The positions on the X and Y axes are determined when the beam is interrupted. The Z axis is determined by the zero point of the light barriers.
Powerful software
The Universal Visualization UVIS 5 software offers a powerful user interface tailored to the application for all Scheugenpflug cells, vacuum dispensing systems and Scheugenpflug’s ProcessModule. The user always has an overview of the relevant data for all processes as well as associated monitoring, maintenance and analysis tasks.
